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Selection and calculation of leaching tanks

2020-10-09 10:28

Introduction:Selection and calculation of leaching tank s The factors such as mine size, grinding fineness, ore specific gravity, slurry concentration, power consumption and operation and maintenance should be considered in selecting leaching grooves.

Selection and calculation of leaching tanks

The factors such as mine size, grinding fineness, ore specific gravity, slurry concentration, power consumption and operation and maintenance should be considered in selecting leaching grooves. At present, the use of double impellers low-speed energy-saving immersion slot. Table 7.1-1 shows the technical performance of domestic SJ double impeller low speed energy saving agitator.
Table 7.1-1SJ double impeller agitating tank technical performance
specifications
Diameter × height /mm×mm
available capacity/m3 impeller diameter /mm Impeller speed/r·min-1 power of motor /kw weight of equipment/kg
¢2000×2500
¢2500×3150
¢3150×3550
¢3550×4000
¢4000×4500
¢4500×500
¢5000×5600
6
13
24
34
48
72
98
740
925
1160
1320
1550
1750
1900
73
57
47
41
36
31
28
1.5
2.2
3.0
4.0
5.5
7.5
7.5
2800
3371
5628
6646
8285
10803
14430
When calculating the leaching tanks, the following conditions should be determined:  ①leaching time ; ②every day production ③ore  gravity; ④the ratio of slurry liquid to solid.
According to the known conditions above, the total volume of the leaching tank needed to guarantee the leaching time can be calculated, then the specifications of the leaching slot can be selected, and the number of the leaching tanks can be calculated finally.
The total volume of the leaching tank is calculated by the following formula:
V=Q*(1/δ+R)*t/(24*φ)
In the form  V——total volume of leaching tank;
                 Q——daily ore-treatment amount   t / d;
                δ——ore  gravity,t/m3;
                R——slurry liquid to solid ratio;
                t——Required leaching time (determined by test),hours
               φ——The coefficient of volume utilization of leaching tanks is shown in Table 7.1-2.
Table 7.1-2 volumetric utilization coefficient of leaching tanks φ

Leaching tank specification Leaching of gold concentrate from flotation All slimecyanidation  
remarks
¢≤2500
¢=3000
¢≥3500
0.8~0.83
0.83~0.86
0.86~0.88
≤0.92
0.92~0.93
0.93-0.95
The lower limit should be taken when gold concentrate oars are floatation foam products
According to the calculated total volume, select the dipping slot specification. It should be pointed out that, in order to prevent short circuit of slurry, the number of slotting table should not be less than 4. The general leaching process is 4 ~ 8.
The number of tanks for leaching is calculated according to the following formula
n=V/V0
In the form  n——Number of tanks required for leaching;
                   V——Total volume of leaching tanks,m3;
                   V0——Single effective volume of selected leaching tank,m3;
      
Selection of aeration volume and pressure fan in dip tanks:
The total air volume is calculated according to the maximum quota and the wind pressure, and the type and the number of the compressor are selected according to the total air volume. At best, the leaching tanks and wind pressure are listed in Table 7.1-3.
Table 7.1-3 Air volume and wind pressure of leaching tanks

 
 
Leaching tank form
aeration volume  
 
Calculated pressure /kPa
tanks surface area/m3(m2·min)-1 tanks volume/m3(m3.min)-1
Mechanical agitating tank
Air agitating tank
Double impeller hollow shaft air inlet agitating tank
 
0.1~0.2
0.15~0.2
 
0.013~0.025
0.02
 
 


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